A division of ZIPP GROUP · Taoyuan, Taiwan

Torque measured at the bolt.
Not at the tool.

Conventional torque tools calibrate against themselves. ZIPPTORK puts a shock- and impact-proof wireless transducer inline at the joint, so the value you record is the torque the fastener actually received — on any pneumatic, electric, or cordless tool.

RUN-DOWN · TTES-500 → TCA-2000 OK
10075 50250 FREE RUN SNUG N·m ACCEPTANCE WINDOW 80–90 N·m
FINAL
85.1N·m
TARGET
85.0N·m
DEVIATION
+0.1%
5–2000N·mnominal capacity; 3000 N·m and above custom-made
±0.5%clockwise accuracy, Bluetooth models
0.5°angle resolution over a full 360° turn
60RF 2.4 GHz channels per controller

The difference

WHERE THE READING IS TAKEN
CONVENTIONAL Calibrated on the tool
MEASURED HERE SOCKET LOSS · WIND-UP · FRICTION NONE OF IT REACHES THE READING TORQUE AT BOLT ? UNKNOWN

Socket losses, extension windup, joint friction and operator technique all sit between the tool's sensor and the fastener. The certificate describes the tool, not the joint it was used on.

ZIPPTORK Calibrated on the actual bolt and joint
TTES MEASURED HERE TCA-2000 85.1 N·m EVERY LOSS ALREADY INSIDE THE READING RF 2.4 GHz · NO CABLE AT THE JOINT

The transducer sits inline at the joint, so every loss is already inside the reading. Real-time run-down monitoring, data logging, intelligent control and auto compensation work on tools that were never designed to be controlled.

System architecture

MEASURE · CONTROL · RECORD
AT THE JOINT

Wireless transducer

Shock- and impact-proof, inline between tool and fastener. Square drive, hex, or bit holder.

AT THE STATION

Torque controller

Shuts the tool off on target. Patented control algorithm with auto compensation, HMI touch panel.

AT THE DESK

TMS & Android app

Live curve, pass/fail judgement, and logging for up to four transducers at once.

IN THE RECORD

Cloud data logging

Built-in cloud logging so collected data can be analysed for work optimisation and traceability.

Cloud server, wireless controller and torque tool connected in one loop

Across the assembly cycle

3 PHASES
01

Prior to assembly

Check tool capability and calibrate the torque setting against the joint it will actually be used on. TT and TTT define what the tool really does.

02

During assembly

Control and record the torque being applied to the bolted joint, fastener by fastener, with TCB or TCC and a TTES or STA transducer.

03

After assembly

Verify residual torque accuracy in torque-and-angle mode without loosening the joint. Above 1000 N·m, a multiplier with TTEM does the same job.

Where it is used

CRITICAL FASTENING

Automotive assembly

Line-side tightening with per-fastener records tied to the vehicle.

Aerospace

Documented torque on joints where rework is not an option.

Energy & infrastructure

Structural bolting and residual torque audits in the field.

Heavy machinery

High-torque joints on impact and pulse tooling.

CE and RoHS compliant
MANUFACTURED IN
Zhongli, Taoyuan, Taiwan
PART OF
ZIPP GROUP

Tell us about the joint.

Send the fastener size, target torque and the tool you use today. A product engineer replies with the transducer and controller that fit.

This website uses cookies to ensure it works properly and to help us understand how visitors use the site. Cookies are small text files stored on your device. By using this website, you consent to our use of cookies.