Wireless Rotary Torque Transducer (Impact Socket Output Type)

(Also known as Wireless Rotary Torque Sensor – Impact Socket Drive Type / Non-Contact Torque Transmitter for Impact & Pulse Tools)

The Wireless Rotary Torque Transducer (Impact Socket Output) is a non-contact, high-speed torque-sensing device designed to measure the actual dynamic torque transmitted through a rotating impact socket on pneumatic or electric impact wrenches and pulse tools.

It integrates seamlessly into industrial bolting applications, enabling real-time torque monitoring and wireless data transmission for process verification, quality assurance, and smart tool integration.

This model is specially engineered to withstand severe vibration, shock, and rotational impact loads, making it ideal for industrial-grade fastening operations where standard torque sensors cannot survive.

Working Principle

1. Torque Measurement:
   The transducer’s torsion shaft deforms slightly under torque load; precision strain gauges detect this deformation.

2. Signal Conditioning:
   Onboard electronics process the analog signal.

3. Wireless Transmission:
   Torque, angle, and rotational speed data are transmitted wirelessly (RF / Bluetooth) to a stationary receiver.

4. Data Integration:
   The receiver outputs the data to a Smart Torque Controller, PC, or MES / IIoT platform for analysis and traceability.

Key Features

• Impact Socket Output Interface:

  • Standard male impact socket design (½″, ¾″, 1″, 1½″, etc.).

  • Allows direct connection to sockets or fasteners without adapters.

• Wireless Operation:

  • No slip rings or cables; uses contactless RF/Bluetooth signal.

• Impact-Resistant Design:

  • Mechanically reinforced to endure shock pulses.

• High Accuracy:

  • Typically ±1% of full scale, suitable for dynamic torque verification.

• High-Speed Capability:

  • Supports rotational speeds up to 10,000 rpm.

• Smart Data Output:

  • Wireless output of torque, angle, and cycle count for real-time analysis.

• Full Compatibility:

  • Works with ZIPPTORK Smart Torque Controllers (TCA / TCB / TCC) or connects directly to PC / tablet.

Applications

• Pneumatic / Electric Impact Wrenches

• Pulse Tools and Torque Multipliers

• Bolting Stations and Calibration Benches

• Automotive, Aerospace, and Heavy Equipment Assembly

• Smart Factory Torque Verification Systems

Advantages

• Captures actual dynamic torque directly at the socket — closest to the fastener.

• This system enables traceable, wireless torque data for QA and MES integration.

• Ideal for harsh-duty impact applications with extreme vibration and rotation.

• This technology converts existing air tools into smart, data-driven torque control systems.

• Compact and maintenance-free design, built for long-term reliability.