Category Archives: Technical

Why ZIPPTORK Torque Controller + Impact Wrench Outperforms Oil Pulse Tools in Cost and Efficiency

Background: Clutched vs. Oil Pulse Tools     When selecting an assembly tool, engineers typically compare clutched-type tools and oil pulse tools. Each has advantages and drawbacks:     Clutched tools Torque Range: Up to ~400 in-lbs (33 ft-lbs). Effective for low to medium torque, but requires torque arms above ~80 in-lbs due to wrist […]

Ensuring Reliable Fastening with ZIPPTORK’s Wireless Rotary Torque Sensor

In precision assembly, every fastening operation must deliver consistent torque to guarantee product safety, performance, and quality. Over time, however, power tools drift out of tolerance due to wear, vibration, or repeated impact. Without routine verification, this drift can compromise joint integrity and increase the risk of product failure. ZIPPTORK’s wireless rotary torque sensor provides […]

Turn Any Air Impact Wrench Into a Torque-Controlled Tool with ZIPPTORK

TCC-2000 Torque Controller

ZIPPTORK’s torque controller upgrades a standard pneumatic impact wrench into a torque-controlled fastening tool delivering ±10% to ±15% accuracy (joint-dependent). It closes the historical gap between “roughing” with impacts and “controlling” with expensive, high-maintenance pulse or DC tools. Paired with an integrated wireless torque transducer, ZIPPTORK captures every tightening—time, torque curve, angle, and result—so you […]

TMS Bolting process monitoring with auto shut-off tools

      Demonstrate data logging feature with wireless torque transducer on auto shut-off tools.       ZIPPTORK’s TTES Series Wireless Shock & Impact Proof Torque Transducer: Advanced Torque Measurement with Durability and Precision – Designed for torque tightening process monitoring with fully-featured data collecting and data analysis software

Bolting Process Monitoring on Non-Shut-Off Tools

      TMS Bolting Process Monitoring on Non-Shut-Off Tools – Demonstrate how to set up and achieve torque-controlled results using the torque substitute value, the Torque or Timer feature notification, and the data logging feature with a wireless torque transducer on non-shut-off tools.       ZIPPTORK’s TTES Series Wireless Torque Transducer: Durable and […]

Achieving Precision with ZIPPTORK’s Torque Controller: Elevating Assembly Accuracy with Pneumatic Tools

Precision torque control is a cornerstone of success in industries that demand impeccable assembly quality. Pneumatic tools such as air impact and pulse wrenches are often favored for their durability, speed, and power. However, achieving accurate and consistent torque results with these tools can be challenging. ZIPPTORK’s torque controller provides an innovative solution, offering unparalleled […]

Enhancing Assembly Quality with ZIPPTORK’s Anti-Vibration & Shockproof Wireless Torque Transducer

Precision, reliability, and efficiency are non-negotiable in today’s fast-paced manufacturing environments. Torque tools are pivotal in assembly lines, ensuring components are tightened to exact specifications. However, traditional torque monitoring systems often fall short when exposed to vibrations, shocks, and other operational challenges on the assembly floor. ZIPPTORK’s anti-vibration & shockproof wireless torque transducer addresses these […]

Variables That Affect Torque Control

Torque control is critical in various engineering applications, from manufacturing to automotive engineering, where precision and reliability are essential. Understanding the variables affecting torque control is crucial for ensuring mechanical systems function correctly and safely. Below are some of the critical variables that influence torque control.   1. Type of Fastener   The type of […]

Methods for Measuring Torque

torque force

Torque, often called the moment of force, measures how much force acting on an object causes that object to rotate. It is critical in many engineering and mechanical applications, from automotive engineering to machinery design. Understanding how to measure torque accurately is essential for ensuring proper functioning and safety in these applications.   Below are […]

How to determine a torque specification for an application

torque tension

Determining the correct torque specification for a particular application is crucial in ensuring mechanical assemblies’ proper functioning and longevity. Incorrect torque settings can lead to component failure, safety hazards, and costly repairs. Below is a detailed guide on determining torque specifications for various applications.   1. Understand the Components Involved   Before determining the torque […]

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