How ZIPPTORK’s Wireless Rotary Torque Transducer Enables Real-Time Verification and Complete Data Collection In modern manufacturing, torque accuracy is now essential rather than optional—it’s vital for ensuring product reliability, safety, and adherence to global quality standards. However, most factories still depend on traditional torque tools—impact wrenches, pulse tools, pneumatic tools, and many electric […]
Author Archives: ZIPPTORK
The Fundamentals of Torque Control in Modern Assembly Lines Empowering Precision, Safety, and Efficiency with ZIPPTORK Smart Torque Solutions In every manufacturing sector—from automotive and aerospace to medical devices and electronics—the importance of torque control cannot be overstated. A single improperly tightened bolt can lead to vehicle wheel detachment, life-critical instrument failures, or […]
Background: Clutched vs. Oil Pulse Tools When selecting an assembly tool, engineers typically compare clutched-type tools and oil pulse tools. Each has advantages and drawbacks: Clutched tools Torque Range: Up to ~400 in-lbs (33 ft-lbs). Effective for low to medium torque, but requires torque arms above ~80 in-lbs due to wrist […]
In precision assembly, every fastening operation must deliver consistent torque to guarantee product safety, performance, and quality. Over time, however, power tools drift out of tolerance due to wear, vibration, or repeated impact. Without routine verification, this drift can compromise joint integrity and increase the risk of product failure. ZIPPTORK’s wireless rotary torque sensor provides […]
News
ZIPP GROUP to Showcase Innovative Solutions at Taipei Aerospace & Defense Technology Exhibition (TADTE) 2025
ZIPP GROUP to Showcase Innovative Solutions at Taipei Aerospace & Defense Technology Exhibition (TADTE) 2025 ZIPP GROUP is proud to announce its participation in the Taipei Aerospace & Defense Technology Exhibition (TADTE) 2025, taking place from September 18 to 20, 2025, at the Taipei Nangang Exhibition Center, Hall 1 (TaiNEX 1), 1F, […]
In the world of industrial assembly and maintenance, precision, durability, and efficiency are paramount. Traditional torque tools such as impact wrenches and oil pulse tools are widely used, but they often face limitations in torque accuracy, process monitoring, and long-term reliability. Addressing these challenges, ZIPPTORK introduces its groundbreaking wireless torque transducer, the world’s first anti-vibration […]
Technical, Technology, Torque control
Turn Any Air Impact Wrench Into a Torque-Controlled Tool with ZIPPTORK
ZIPPTORK’s torque controller upgrades a standard pneumatic impact wrench into a torque-controlled fastening tool delivering ±10% to ±15% accuracy (joint-dependent). It closes the historical gap between “roughing” with impacts and “controlling” with expensive, high-maintenance pulse or DC tools. Paired with an integrated wireless torque transducer, ZIPPTORK captures every tightening—time, torque curve, angle, and result—so you […]
ZIPPTORK TCC Torque controller demonstration More compact in size & an affordable solution for high torque bolting assembly lines The ZIPPTORK Torque Controller (TCC) is an innovative solution that provides precise torque control for air impact wrenches and other pneumatic tools. Integrating a patented control algorithm and device ensures accurate torque application […]
How to Select A Proper Air Impact Wrench The dynamic torque capacity specified for standard impact wrenches is generally measured at 90 PSI (6.3 kg/cm²) using maximum airflow, based on the cumulative torque generated after 5 to 10 seconds of tightening hard joints. However, this measurement may not fully reflect actual performance […]