TCA Torque Controller for air pneumatic tools

 

Introducing the air tool torque controller from ZIPPTORK – the ultimate solution for precise and efficient torque control in air-powered tools. With robust construction and advanced technology, this controller offers a range of benefits that make it the perfect choice for a wide range of applications.

 

Designed for air-powered tools, ZIPPTORK’s air tool torque controller provides accurate and consistent torque control, ensuring reliable and repeatable results. Its advanced electronics and intuitive interface enable easy programming and monitoring of torque settings, providing precise control over the tool’s output.

 

The controller’s ergonomic design and user-friendly interface make it easy to use and operate, even in challenging environments. Its compact size and lightweight construction make integrating into existing tooling systems easy, while its rugged construction ensures long-lasting durability.

 

With its high accuracy, reliability, and efficiency, ZIPPTORK’s air tool torque controller is the ultimate tool for precise torque control in air-powered tools. Whether you’re in the automotive, aerospace, or any other industry, this controller is the perfect choice for efficient and reliable torque control in air-powered tools.

 

 

• Standard Packaging:

  • Controller, Power cable, Air Hose Coupler, Antenna x 2., TCA-IPC01 Controller Inlet – 2M hose+coupler + F.R unit -10kg/cm² max.,

    & TCA-OPC01 Controller Outlet – 3M hose+coupler.

• Optional Accessories:

  1. 24V Tri-color light pole w/ Buzzer

  2. Barcode Scanner

  3. Printer.

  4. Optional:ZTPAMB6-73ROG 24V Tri-color light pole w/ Buzzer

Software & Functions

• Pulse Wrench

  • Transducer mode (Work with transducer)

  • Pressure mode (Without transducer)

  • Track mode (For soft joint)

• Torque wrench

  • Torque

  • Torque + Angle

  • Click wrench track mode

  • Click wrench inspection mode

• Impact Wrench

  • Transducer mode (Work with transducer)

  • Pressure mode (Work without transducer)

  • Track mode (For soft joint)

• Job sequence

• Geared Wrench ( Opt. mode)

• Torque Tester ( Opt. mode)

• Torque multiplier ( Opt. mode)

• Signal Source:

  Torque Transducer, Air Pressure Sensor, Sensing Bolt, or Tagged Bolt.

• Torque Revise: Deviation & Replacement.

• Tool Torque Capacity Calibration:

  • Easy set-up of TH & TL within operable working air pressure range in

    minutes.

• Target Torque Setting:

  • Any target torque value can be selected and inputted within the calibrated range.

• Working air pressure:

  • Automatic adjusted to correspondent target torque.  (Inlet Air Pressure between 100~120psi is recommended).

• Air flow rate:

  • Only TCA is equipped with a digital flow meter. Turn the tool air flow regulator to the maximum, and the system will regulate the proper flow rate to correspond to the target torque automatically.

• Bolting in stages:

  • Preset the bolting stages and percentage of target torque for each stage from 1 to 4 stages of range as required. The system will regulate the air pressure and flow rate correspondently.

• The number of bolts:

  • Preset the number of bolts to be fastened. Only when all bolts of each stage are fastened will the system switch to the next stage and regulate the air pressure and flow rate correspondently and automatically.

• Torque Compensation:

  • The system will compensate for the torque loss that may be caused by the variation in the bolted joint hardness, the rise in temperature of the hydraulic fluid of the pulse wrench, or the posture of the operator to hold the tool during the process automatically within its allowable working air pressure range.

• Remote monitoring:

  • Via Internet or Ethernet with VNC to monitor cell phone, tablet, and PC data or set torque controller parameters.

• Operation Management:

  • Constraints Via permission setting to access the operable functions such as logging the operator’s ID and duration of the operation.

• Torque Control Accuracy:

  • ±5%~±15%.

• Job Sequence:

  • Support 10 sets of torque tool presets available for bolting sequentially.

• Production Record:

  • Traceable through USB, Ethernet, or exported to the cloud server through wired or wireless connections.

• Torque Controller Warranty period:

  • * 12 months from purchase date.

  • * Manufacturer will repair or replace defects due to faulty materials or workmanship. This Warranty does not cover part failure due to broken/missing seal labels, misuse, modification, negligence, abuse, or normal wear and tear.

 

Model		TCA-1000	TCA-2000
Max. Flow Rate		1000 L/min	2000 L/min
Touch Panel Size		10″
Power Source		AC 100V~240V /2A
Connection Port	USB	1
	RS232	2
	RJ45	1
Wireless	RF2.4G	2
Speaker		1
Light Tower Output Port		1
Buzzer		80dB
USB Charger Port		V
RF 2.4G Antenna		V
Flow Rate Detection		V
Automatic Flow rate Control		V
Operation Mode	Oil Pulse Wrench	V
	Air Impact Wrench	V
	Manual Torque Wrench	V
	Air Torque Multiplier	V
	Job Sequence	V
Control Accuracy	Static Torque (%)	±1% ~ ±5%
	Dynamic Torque (%)	±5% ~ ±15%
Thread Size	Inlet	3/8″ NPT	1/2″ NPT
	Outlet	3/8″ NPT	1/2″ NPT
Dimensions	Length(L)	370mm
	Width(W)	214mm
	High(H)	266mm
Net Weight		10.5kg±0.5kg