Torque Control、Bolt Load Control
Passion for Innovation
Your Problem
～
Our Inspiration
BLMS
Bolt Load Monitoring System
&
Competitive Products Analysis
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PREFACE
ZIPPTORK is one of the few companies in the industry capable of developing thread fastener tightening-associated
torque controllers and transducers.
ZIPPTORK has been working for decades on the development of various assembly technologies, such as the bolting of
thread fasteners, the riveting or squeezing of solid or hollow rivets, the blind riveting of blind rivets or rivet nuts and
HUCK type bolts, etc., with an emphasis on the intelligence of the related products.
The bolting control technology is an important development target for ZIPPTORK, mainly for torque control of thread
fasteners, bolt load (clamping force) control, and monitoring of bolted joint status. The portfolio brings together key
equipment such as wireless torque transducers, torque testers for the calibration, verification, and simulation of tool
torque capability before assembly, monitoring or controlling the tightening torque and bolt load (clamping force)
during assembly, and residual torque detection after bolted, and continuous monitoring of the bolted joint status,
either immediately or periodically, to ensure the highest reliability of the assembled equipment, all under one
system with a complete patented layout. Such as thread fastener bolting, riveting or squeezing solid or hollow rivets,
blind riveting blind rivets or rivet nuts and HUCK type bolts, etc.,
With the advent of the smart factory, ZIPPTORK is an essential source of technological and engineering information
to help you make Industry 4.0 a reality.
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Intelligent Bolting Technology
ZIPPTORK Intelligent Bolting Technology～P.4
Torque Control & Bolt Load Control System～P.5-P.6
Bolting Control Series Products～P.7
Patents & ISO Certification～P.8
Bolt Load Control & Monitoring Technology～P.9-P.38
Competitive Products～P.39-P.80
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As technology continues to transform the world of bolting threaded fasteners, more and more industries are exploring the
benefits of intelligent bolting over manual or traditional torque tools. With promises of enhanced productivity, increased
reliability、controllability, and traceability, ZIPPTORK provides bolting technologies with extraordinary patented designs、
control algorithms, and devices that not only make impact wrenches torque controllable but also make the bolted joint
conditions such as bolt load, ambient temperature, and vibration detection possible for remote monitoring periodically or
continuously.
ZIPPTORK Bolting Technologies includes two categories, i.e.
1. Torque Control System consists of
a. Torque Controller～For controlling the torque of air or DC powered impact wrenches and pulse wrenches
b. Anti-vibration Wireless Torque Transducer ～For monitoring static or dynamic bolting torque wirelessly.
c. Wireless Swing Type Torque Transducer ～For monitoring bolting torque of interchangeable head torque wrench
d. Torque Tester～For test, calibrate torque tool output torque capability
e. Torque Tension Tester～For measuring or simulating the bolt load induced with its equivalent residual torque while
tightening specific thread fasteners to form a bolted joint under predetermined operation
conditions.
2. Bolt Load Control System consists of
a. Anti-vibration Sensing Washer～For sensing and controlling the bolt load induced on the bolted joint throughout the
process and monitoring the bolted joint status remotely, periodically, or continuously。
b. Anti-vibration Bolt Load Transducer ～For sensing and controlling the bolt load induced on the threaded fasteners
throughout the bolting process. It’s an evolution of torque tool to measure the bolt load instantly during the process。
ZIPPTORK Intelligent Bolting Technology
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Cloud Server
SG-IoT Gateway
Torque Control System
Bolt Load Control System
Granted Patents
Anti-vibration wireless Bolt Load Transducer
Anti-vibration Sensing Washer
Bolting Sequence Control Method
Applicable to any type of
air & cordless impact or
pulse wrench of ANY
BRAND with ANY
TORQUE MECHANISM
1 to 10
The ONLY Torque Controller capable to control
Air or Cordless impact & pulse wrenches in the field
SWC
Sensing Washer
TCA/TCB/TCC
Torque Controller
Cordless Wrenches
With Built-in ECB Controller
Patented Control Algorithm & Device
TTAS/TTES/TTEH/TTEB
Rotary Type Torque Transducer
BLT
Bolt Load Transducer
WTT
Wireless Tension Transducer
DR-Dongle
Laptop/Cell/Tablet
Patented & the ONLY wireless anti-vibration
Torque Transducer in the field
STA
Swing Type Torque Transducer
Can be fastened by any type of
manual & air or DC driven
impact or pulse wrench of ANY
BRAND with
ANY TORQUE MECHANISM
Torque Control & Bolt Load Control System
DR-Dongle
Laptop/Cell/Tablet
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Torque Control & Bolt Load Control System
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Bolting Control Series Products
SWC
Sensing Washer
SG
SW/SB-Gateway
SBC
Sensing Bolt
DR
RF Dongle
SWB
Sensing Washer
TTEH
Torque Transducer
With Socket
LTS
Torque Tester
TTT
Torque Tension Tester
TTS
Torque Tester
ECBI / ECBP
Built-In Controller
LTT
Torque Tension Tester
LTL
Torque Tester
TTL
Torque Tester
TTAS/TTES
Torque Transducer
STA
Swing Type Torque Transducer
TTEB
Torque Transducer With bits
BLT
Bolt Load Transducer
WTT
Wireless Tensioner
ST
Transmitter
DL-LoRa
Dongle
TTEH
Torque Transducer
with Reader
TCA / TCB / TCC
Torque Controller