THE PATENTED TORQUE CONTROLLER for Air Impact Wrenches & Pulse Wrenches and All Pneumatic Torque Tools Your Problems ～ Our Inspiration Passion for Innovation www.zipptork.com Torque Control 、 Bolt Load Control
www.zipptork.com 2 To meet the industrial development trend of Industry 4.0, our company has launched a full range of patented products related to bolting technology, providing cost - effective solutions for the industry. These include torque tool calibration, tool torque simulation & adjustment before work, bolting torque monitor or control during the bolting process, and residual torque verification after bolting. Thus, we can fully satisfy the Industrial Internet of Things ( IIoT ) application requirements. Wireless Rotary Torque Transducer / Swing Type Torque Transducer • It is suitable for various types of torque tools output torque calibration or residual torque verification, as well as with v ari ous pneumatic or electric impact type, oil pulse type, clutch type torque tools with automatic shutoff mechanism for real - time torque monitoring and data collection of bolting torque. • With a patented anti - vibration design , it is the only wireless torque transducer in the industry that can be used for high - vibration impact torque tools and torque control 。 • Digitalization of "Interchangeable Head Torque Tools" for control & display bolting torque and angular movement in real - time as well as accessible with “HEADs” from any brand and joint mechanism 。 Torque Controller • It is capable of controlling the bolting torque of any discrete - type air impact wrenches, oil pulse wrenches, and clutch - type tools of any brand and any impact mechanism, as well as collecting data for uploading in real - time 。 • Designed with patented control device and algorithm. It’s the ONLY air - driven discrete - type torque tool controller in the field ; three control modes are available for option, with the following control accuracy; Pressure Mode ～ Air Impact Wrenches within ± 15% ～ ± 20% Air Oil Pulse Wrenches within ± 10% ～ ± 15% Transducer Mode ～ Air Impact Wrenches within ± 10% ～ ± 15% Air Oil Pulse Wrenches within ± 5% ～ ± 10% Accu Mode ～ Air Impact Wrenches within ± 10% ～ ± 15% Air Oil Pulse Wrenches within ± 5% ～ ± 10% Torque Control Series Products
www.zipptork.com 3 ZIPPTORK Smart Bolting Technology • No limitations on tool type, brand, or structural design. • Full technical support for all bolt - tightening applications. • Cost - effective and fully protected by DMIT patents.Wireless control and data acquisition capabilities. • A flexible suite of application software tailored for IIoT and Industry 4.0 integration. Features
www.zipptork.com 4 Compatible with all Air Impact & Pulse Tools – regardless of brand or torque mechanism – Patented control device & algorithm / Dynamic torque control for discrete - type tools/ Cost - effectively make your air impact wrenches perform like a pulse wrench/Easy set - up in minutes/ Seamless data collection, storage, and cloud upload for traceability/ Remote configuration and monitoring with IoT Gateway TCA / TCB / TCC Torque Controller Torque Control Series Products Torque Controller Three control modes Pressure Mode Transducer Mode Accu Mode Batch count, barcode scanner, light Indicator, OK / NOK alert , record, and various job assemblies are available for ease of operation and user - friendliness.
www.zipptork.com 5 TCA Torque Controller Application System Architecture
www.zipptork.com 6 TCB - TCC Torque Controller Application System Architecture TCB - TCC Torque Controller Application System Architecture
www.zipptork.com 7 Not recommended for clutch type 、 ratchet type & auto - shutoff type torque tools Compatible with all air impact and pulse wrenches, regardless of brand or mechanism TCA / TCB / TCC Torque Controller Air Impact / Hammerhead - Angle Impact Wrench Air Pulse Wrench Wireless Torque Transducer Pressure Mode Transducer Mode ± 10 ～ 15% / ＋ 15% ± 5 ～ 10% / ＋ 10% Bolting Torque Control Application Embodiments Wireless Torque Transducer Pressure Mode Transducer Mode ± 15 ～ 20% / ＋ 20% ± 10 ～ 15% / ＋ 15% Video Link ～ https://youtu.be/z8u67jIDkRA Video Link ～ https://youtu.be/ZcE4XDcLGqE Video Link ～ https://youtu.be/qbCnCPIpYG4 Video Link ～ https://youtu.be/dZVsEpeSrp4 Torque control accuracy Torque control accuracy Torque control accuracy Torque control accuracy
www.zipptork.com 8 Air Impact Wrenches or Pulse Wrenches + TCA/TCB/TCC Torque Controller + Laptop, under Pressure Mode → WiFi → peripheral devices or cloud server Bolting Torque Control of Air Impact Wrenches & Pulse Wrenches Cloud Server Wifi MES LAN Internet Air Pulse Wrenches Air Hose Video Link ～ https://youtu.be/qbCnCPIpYG4 Router Application System Architecture Bolting Torque Control Application Embodiments Air Impact Wrenches Pressure Mode ± 10% ～ 15% / ＋ 15% Pressure Mode ± 15% ～ 20% / ＋ 20% Video Link ～ https://youtu.be/dZVsEpeSrp4 Torque control accuracy Laptop BT TCB Torque Controller Laptop BT Tablet TCC Torque Controller Wifi Torque control accuracy
www.zipptork.com 9 Air Impact Wrenches or Pulse Wrenches + TCB/TCC Torque Controller + TTES wireless Torque Transducer + Laptop, under Transducer Mode → WiFi → peripheral devices or cloud server TTES / TTEB Wireless Torque Transducer BT Video Link ～ https://youtu.be/z8u67jIDkRA Air Pulse Wrenches Bolting Torque Control Application Embodiments Bolting Torque Control of Air Impact Wrench & Pulse Wrenches Application System Architecture Air Impact Wrenches Transducer Mode ± 5% ～ 10% / ＋ 10% Transducer Mode ± 10% ～ 15% / ＋ 15% Video Link ～ https://youtu.be/ZcE4XDcLGqE Cloud Server Wifi MES LAN Internet Router Laptop BT TCB Torque Controller Laptop BT Tablet TCC Torque Controller Wifi Air Hose Torque control accuracy Torque control accuracy
www.zipptork.com 10 Replace Heavy Pulse Wrenches with ZIPPTORK ’s Lightweight Smart Solution ATLAS COPCO EP25PTX900 GR25 - RE 900Nm / EP19PTX450 HR20 - RE450Nm ZIPPTORK’s Alternative ～ Achieve a cost - effective and lightweight replacement by pairing an air impact wrench with a shock - proof wireless rotary torque transducer and a torque controller , complete with data collection and transmission capabilities. EP19PTX450 HR20 - RE ¾” Dr. 450Nm, 4.2Kg EP25PTX900 GR25 - RE 1” Dr. 900Nm, 11.87Kg Cloud Server Wifi MES LAN Internet Video Link ～ https://youtu.be/qbCnCPIpYG4 Router ZIW1015C 1/2 “ Dr. Composite Air Impact Wrench 880Nm, 2.1Kg ZIW1078C 1 “ Dr. Composite Air Impact Wrench 1,630Nm, 3.7Kg TTES/TTEH - 1000 Wireless Torque Transducer Pressure Mode Transducer Mode ± 10% ～ 15% / ＋ 15% ± 5% ～ 10% / ＋ 10% URYU UXR - 3000S, 850Nm / EP19PTX450 HR20 - RE450Nm, UXR - 3000S 1” Dr. 850Nm, 13.3Kg UXR - 2000 3/4” Dr. 450Nm, 6.5Kg US$11,240 US$5,592 US$16, 189 US$9,588 US$420 US$160 US$4,100 US$4,000 Bolting Torque Control Application Embodiments Laptop BT TCB Torque Controller Laptop BT Tablet TCC Torque Controller Air Hose Air Hose Video Link ～ https://youtu.be/z8u67jIDkRA US$7,000
www.zipptork.com 11 An efficient yet cost - effective alternative of wheel torque solution Bolting Torque Control Application Embodiments
www.zipptork.com 12 An efficient yet cost - effective alternative of wheel bolting solution Take the Wheel Torque Solution above, for example; it tightens the wheel nuts to 650NM according to the steps until the prepa rat ion at the end of Step 7, 1. a CP7748 is used with the lowest torque to snug all the nuts, then quickly 2. using the CP7600, follow the star pattern to the specified torque. 3. Finally, use a click wrench to perform a clockwise check to ensure each nut has been torqued precisely. It proceeds within 3 steps as ～ CP7748 → CP7600 → Click Wrench Our alternatives for passenger cars and trucks/trailers are as follows; For passenger cars ～ Use a Mini Air Impact Wrench to follow the star pattern to tighten the nut to 60 ～ 90NM → then, Use a Click Wrench ( 340NM capacity )+ TTAS - 180 ( wireless torque transducer ～ 180NM capacity) + Tablet ( Android or Windows APP). Follow the star pattern to tighten the nut to 120NM as specified and set it on the click wrench. It makes the audible “ clicks “ of the Click Wrench visible while keeping the operator I.D. 、 the serviced wheel position 、 number of nuts, and torque applied with the time recorded simultaneously with accuracy within ± 5% 。 It proceeds within 2 steps as ～ Mini Air Impact Wrench → Click Wrench + TTAS - 180 + Dongle + Tablet For Truck / Trailer ～ Use an Air Impact Wrench to follow the star pattern to tighten the nut to 450 ～ 550NM → then, Use a Click Wrench ( 1000NM capacity ) + TTAS - 1000 ( wireless torque transducer ～ 1000NM capacity) + Tablet ( Android or Windows APP). Follow the star pattern to tighten the nut to 650NM as specified and set it on the click wrench. It makes the audible “ clicks “ of the Click Wrench visible while keeping the operator I.D. 、 the serviced wheel position, 、 number of nuts, and torque applied with the time recorded simultaneously with accuracy within ± 5% 。 It proceeds within 2 steps as ～ Air Impact Wrench → Click Wrench + TTAS - 1000 + Tablet Utilizing innovative and patented anti - vibration wireless torque transducers , process streaming, improving efficiency, and promoting quality, reliability, and traceability, we provide value - for - money and cost - effective services for our customers and strive to exceed the ir expectations. Bolting Torque Control Application Embodiments
www.zipptork.com 13 A Breakthrough in Tire Safety : The power of an impact tool optimized for productivity and control. It delivers accurate and reactionless high - speed performance across various wheel types and specifications. Productivity: Improves o perational p roductivity by • No hand torquing • Eliminates torque sticks • Eliminating the need for click wrenches • All tightening, snug & final torque, can be performed while the vehicle is still in the air • Saves 4 - 6 minutes per vehicle more on trucks and busses Proof of Work : • Automatically d ocuments p rocess • Full documentation • Data on labels includes Time & Date stamped; Target torque for wheel : Torque results from each lug; Calibration Due Date; Wheel Location; Mechanics signature A Compatible Application of ZIPPTORK Torque Controller TCA Torque Controller Automatic air pressure & flow regulating TCC / TCB Torque Controller Laptop / Tablet TTES/TTEH Wireless Torque Transducer Bolting Torque Control Application Embodiments
www.zipptork.com 14 Why Use ZIPPTO R K Bolting Control Technology TTEH TT A S /TTES TCC / TCB TTEB Torque Controller Wireless Rotary Type Torque Transducer TCA Torque Controller PC/Cellphone/Tablet STA Wireless Swing Type Torque Transducer Optimizing your processes with the correct power tool for non - critical fastening Identifying and finding the best torque tooling solution for your requirements is paramount to success in your assembly process. Not all applications require the complexity and investment costs of DC tooling for critical fastening. The key to your facility is to obtain knowledge of your assembly processes, problems, and ergonomic and safety needs. Repeatability, in - process monitoring, and durability in harsh or unique environments are just some of the factors that can become part of the equation in fitting your manufacturing team with the best possible tools every day Be Aware
Intelligent Bolting Technology ～ Making Industry 4.0 A Reality ～ Elevate your air impact/pulse wrenches’ competitiveness with intelligent features, including satisfactory torque controllability, data collection, storage, and cloud uploading ensuring the traceability of job responsibilities & optimizes your customers' management quality Torque Control 、 Bolt Load Control