Your Problems
～
Our Inspiration
Passion for Innovation
Torque Control
、
Bolt Load Control
www.zipptork.com
The Patented
Wireless Swing Type Torque Transducer
Compatible with
All
Interchangeable Head Torque Wrenches
2
Torque Control & Bolt Load Control System
3
Torque Control Series Products
Torque Controller / Wireless
Torque
Transducer
/ Torque Tension Tester
/
Dongle
DR
TT
A
S
/TTES/TTEB/TTEH
TCA
/
TCB / TCC
Applicable to any Air Impact wrench/ Oil Pulse tool regardless of brand & torque mechanism
TTS/TTL
Dynamic Torque Control for discrete type tools
Patented control device & algorithm
Remote configuration and monitoring with IoT Gateway
Easy set
-
up in minutes
TTT
LTS/LTL
LTT
Torque Controller
Rotary Type
Torque Transducer
Dongle
Torque Tester
Torque Tension Tester
Smart
Series
Swing Type
Torque Transducer
STA
Cost
-
Effective Solutions
Data collection for traceability
4
Wireless Series Torque Transducers
Applicable to any Air Impact wrench/ Oil Pulse tool regardless of brand & torque mechanism
Unique wireless & anti
-
vibration design / Cost
-
Effective Solutions/ Easy set
-
up in minutes
Data collection for traceability /
Dynamic Torque Control for discrete type tools
TTAS
/
TTES
/
TTEH
/
TTEB
/
TTER
Rotary Type Torque Transducer
STA
Swing Type Torque Transducer
Torque Sensing Series Products
5
data link
1.
Patented design: the only swing
-
type torque transducer to be mounted
and detachable between the “Interchangeable Head Wrench” and
“Head.”
2.
Wireless design for great maneuverability.
3.
Digitalize conventional “ Interchangeable Head Wrenches” for torque.
and angle control throughout the process & residual torque verification
after bolted.
1.
The head adaptor design allows for easy replacement of various types of
HEADs, increasing maneuverability and convenience.
2.
Data can be transmitted wirelessly via BT
5.0
G to a Gateway, peripheral
device, or cloud server.
3.
Available torque capacity ranges from
20NM
to
1,000NM
.
4.
One
-
year or 500,000 cycles warranty.
STA Wireless Swing Type
Torque Transducers
Wireless Swing Type Torque Transducers
Torque Sensing Series Products
6
STA Application System Architecture
•
Attached
are
the
Interchangeable
Head
Torque
wrenches
and
the
corresponding
type
of
HEAD
for
torque
and
angle
control
during
the
bolting
process
•
The
torque
wrench,
STA,
and
the
corresponding
type
of
HEAD
must
be
calibrated
after
assembly
and
before
use
.
•
All
bolting
relevant
data
can
be
transmitted
wirelessly
and
collected
or
uploaded
to
peripheral
devices
.
STA
Torque & Angle Calibration
TTA
STA
NB
+
TMS
APP
Interchangeable Head
Torque Wrench
Head
STA
-
Residual Torque Verification
STA
Interchangeable Head
Torque Wrench
Head
NB+
TMS
APP
STA
Torque & Angle Control
STA
Head
NB
+
TMS
APP
Interchangeable Head
Torque Wrench
7
STA
wireless Swing Type
Torque Transducer
Tablet / Laptop
Wifi
Wifi
MES
Interchangeable Head
Torque Wrench
Interchangeable Head Torque Wrench
+
STA
wireless Swing Type Torque Transducer
→
Tablet / Laptop
(
APP~Android
/Windows) →
WiFi
→ peripheral devices or Cloud Server
Torque control accuracy within
±
5% or less, depending on the quality and stability
of the tool used and the grip of the tool during operation
Torque Sensing & Data Collection for Interchangeable Head Torque Wrenches
Video Link
～
Manual Torque Wrench:
Router
Ethernet
Internet
Cloud Server
Application System Architecture
Application Embodiments
8
Application Embodiments
of
Combinations of the IHTW, the Heads, The
STA
Transducers, and various types of
Head Adaptors
Standard Type STA
IHTW
Rectangular Structure in
9
X12,14 X 18, 24 X 32, 27 X 36
Main Brands
Atlas Copco, EGA,
M.Shimizu
, Crane
RF
-
Rectangular Female, Out
RF
-
Rectangular Female, Out
RF
-
Rectangular Male, In
Hybrid Type STA
Versatile Type STA
Combo Type STA
Adaptor Slot
Head Adaptor
Output End
RMA
Head Adaptor
Input End
Head Adaptor
Output End
Adaptor Slot
Adaptor Slot
Adaptor Slot
Head Adaptors
for Output End
STA
or IHTW
Head Adaptor
Output End
European DIN Style
RMA
Head Adaptor
9
Head Adaptors
for converting the
Head
Structure of the
IHTW
(
I
nterchangeable
H
ead
T
orque
W
rench) or swing
-
type
Torque Transducers
to assemble with other types of
Heads
Atlas Copco
IHTW with
European DIN Type
of Heads
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for accessing other type of HEADs
STA
to be installed between the output end of IHTW & the HEAD of original rectangular type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
EGA
Crane
Rectangular Structure in 9
X12, 14 X 18, 24 X 32, 27 X 36 mm
M.Shimizu
IHTW
Head Structure & Corresponding Head Adaptors
10
Head Adaptors
for converting the
Head
Structure of the
IHTW
( Interchangeable Head Torque Wrench) or swing type
Torque Transducers
to assemble with other type of
Heads
Torqueleade
-
Gedore
Spigot Type
Interchangeable Head T
orque
Wrench
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for connecting other type of HEADs
STA to be installed between the output end of IHTW & the HEAD of original Spigot type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
EGA
IHTW
Head Structure & Corresponding Head Adaptors
Spigot HEAD’s Input I.D. in 8, 16 & 22 mm
https://www.surkontools.com/norbar
-
torque
-
wrench
-
ratchet
-
heads
Norbar Torque Wrench Ratchet Heads
BAHCO
11
Head Adaptors
for converting the
Head
Structure of the
IHTW
(
I
nterchangeable
H
ead
T
orque
W
rench) or swing
-
type
Torque Transducers
to assemble with other types of
Heads
Sturtevant
Richmont
IHTW with American Type of Heads
https://www.mcmaster.com/products/interchangeable
-
head
-
torque
-
wrenches/
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for connecting other type of HEADs
STA to be installed between the output end of IHTW & the HEAD of original SR type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
IHTW
Head Structure & Corresponding Head Adaptors
Dovetail
Adapter for Round Style Heads
This series has two sizes
:
“J” and “Y”.
Ideal when you have heads with round
connectors and need to connect them to
S/R interchangeable head torque wrenches.
Adapter for DIN Style Heads
This series has two sizes
: 9mm x 12mm
and 14mm x 18mm. Ideal when you have
heads with DIN
-
style rectangular
connectors and need to connect them to
SR interchangeable head torque wrenches.
12
Head Adaptors
for converting the
Head
Structure of the
IHTW
(
I
nterchangeable
H
ead
T
orque
W
rench) or swing
-
type
Torque Transducers
to assemble with other types of
Heads
Snap
-
on
-
CDI
IHTW with American Type of Heads
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for connecting other type of HEADs
STA to be installed between the output end of IHTW & the HEAD of original CDI type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
IHTW
Head Structure & Corresponding Head Adaptors
The output end ID of IHTW & Adaptor or HEAD’s shank OD either for “J”
，
“Y”
，
“X”
or “Z” size should be custom
-
made upon request.
13
Head Adaptors
for converting the
Head
Structure of the
IHTW
(
I
nterchangeable
H
ead
T
orque
W
rench) or swing
-
type
Torque Transducers
to assemble with other
types of
Heads
Stanley
-
Proto
IHTW with American Type of Heads
STA to be installed between the output end of IHTW & the HEAD of original PROTO type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
IHTW
Head Structure & Corresponding Head Adaptors
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for connecting other type of HEADs
The output end ID of IHTW & Adaptor or HEAD’s shank OD either for H4 (1/4”)
，
H5 (3/8”) or H7 (1/2”) Drive size should be custom
-
made upon request.
https://www.protoindustrial.com/en/searchlistproduct/category
-
Precision%20Torque%20Tools/brand
-
Proto/subcategory
-
Interchangeable
%20Head%20Torque/
14
Head Adaptors
for converting the
Head
Structure of the
IHTW
( Interchangeable Head Torque Wrench) or swing type
Torque Transducers
to assemble with other type of
Heads
UTICA
IHTW with American Type of Heads
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for connecting other type of HEADs
STA to be installed between the output end of IHTW & the HEAD of original UTICA type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
IHTW
Head Structure & Corresponding Head Adaptors
Utica replacement ''A'' series drive heads are not interchangeable with Utica ''B'' series heads.
The output end ID & Adaptor Head OD either for UTICA “A” size or “B” size should be custom
-
made upon request.
15
Head Adaptors
for converting the
Head
Structure of the
IHTW
( Interchangeable Head Torque Wrench) or swing type
Torque Transducers
to assemble with other type of
Heads
Head Adaptors to be attached to the output end of IHTW to convert the HEAD structure for connecting other type of HEADs
STA
to be installed between the output end of IHTW & the HEAD of original
TOHNICHI
type of HEADs
Hybrid Type
Versatile Type
Versatile Type
Combo Type
Standard Type
IHTW
Head Structure & Corresponding Head Adaptors
IHTW with Japanese Type of Heads
Tohnichi
6D, 8D, 10D, 12D, 15D, 19D, 22D, 27D, 32D (mm)
SH type open head
RH Ring Head
QH Ratchet Head
HEAD’s ID in 6,8,10,12,15,19,22,27 &32 mm with the same profile as Spigot type head, but, different in sizes. It should be cu
sto
m
-
made upon request
Tone
https://www.tonetool.co.jp/
16
Torque Tools Compatible with STA Wireless Swing
-
type Torque Transducers
European DIN Style
Spigot Type
Japanese Style
Tohnichi
Tone
Atlas Copco
EGA
Crane
M.Shimizu
Torqueleade
-
Gedore
EGA
BAHCO
Interchangeable Head Torque Wrenches
Type of Heads
Transducer
6D, 8D, 10D, 12D, 15D,
19D, 22D, 27D, 32D (mm)
Rectangular Structure in 9
X12,
14 X 18, 24 X 32, 27 X 36 mm
Input I.D. in 8, 16 & 22 mm
17
Interchangeable Head Torque Wrenches
Type of Heads
American Style
Dovetail Type
Snap
-
on
-
CDI
“J”
，
Y”
，
X” or “Z” size
Sturtevant
Richmont
UTICA
Stanley
-
Proto
Transducer
Utica ''A'' series drive heads
& 'B'' series drive heads
H4 (1/4”)
，
H5 (3/8”) or
H7 (1/2”) Drive Size
Torque Tools Compatible with STA Wireless Swing
-
type Torque Transducers
18
CDI/Williams/Norbar Interchangeable Head Torque wrenches
https://shop.snapon.com/product/Torque
-
Wrench
-
Bodies
-
Adjustable/Adjustable
-
Torque
-
Wrench
-
Body/QC2I75
https://www.norbar.com/products/view/product/categoryname/tt
-
wrenches/rangename/ttfth
-
female
-
torque
-
handles
-
/pname/ttfth20
-
9
-
x
-
1
2
-
mm
-
4
-
20
-
n
-
m
-
35
-
180
-
lbf
-
in/category_multid/50/range_multid/363/id/23458
NORBAR
https://www.williams
-
industrial.com/us_en/interchangeable
-
head
-
torque
-
wrenches
-
pb_50nmimhw
---
150mfimhssw_.html
https://www.bluetoad.com/publication/?m=53784&i=470827&p=26&ver=html5
CDI
Williams
Snap
-
on
Torque Tools Compatible with STA Wireless Swing
-
type Torque Transducers
19
What are required
Procedures
1.
Assemble the
HEAD
with
STA
& Interchangeable Head Torque Wrench
2.
Open
TMS APP
software
3.
Complete the pairing of
TTA
and
STA,
respectively. After setting, turn on the
TTA
and
STA
.
4.
Continue to press the "Torque Correction" button to enter the "Torque
Correction" page.
5.
. In the TMS APP, select the STA mode to enter the settings page, where you
can select the STA model you want to use.
6.
In
the TMS APP, select STA mode to enter the settings
page and select the TTA
model you want to use.
7.
Press the "Add" button and enter the tool combination number & name, Head
number, and torque wrench number.
The system automatically retrieves the
STA
number in the connection
8.
Set the target torque
9.
Insert the assembled STA wrench into
the
TTA
, then continue to attach the
socket and start to tighten the bolt.
10.
Stop tightening when the
TTA
indicates that the target torque has been
reached.
11.
The system automatically fills the static torque value of
TTA
and
STA
into the
corresponding form field in the software to complete the torque calibration.
12.
After the system completes the correction of the torque value, the operator
needs to measure the length of the torque arm and fill in the angle parameter,
then press the "Save" button to complete the angle calibration.
System Architecture
NB
TTA
TTA
STA
STA
-
Torque & Angle Calibration
Interchangeable Head
Torque Wrench
STA
Swing Type
Torque & Angle
Transducer
Head
NB
+
TMS
APP
Interchangeable Head
Torque Wrench
Head
20
STA
-
Torque Control
What are required
Procedures
1.
Open the
TMS
APP
software
2.
Enter the STA mode and then press the "setup" button to enter the "setup"
page
3.
Select the combination code
4.
Please follow the combination shown in the tool combination code to
complete the assembly (head with
STA
and interchangeable head wrench )
in order.
5.
Turn on the
STA transducer
power
6.
Select the
STA transducer
you want to use (should be the same as the tool
combination setting )
7.
Select the working mode <
torque
>.
8.
Set the inspection conditions and accuracy
9.
Return to the work page
10.
Set the final target torque
11.
Start bolting
12.
Release the
STA
after bolting to the target torque prompted by the system.
13.
QC judgment
14.
System completion work record (operator ID, date& time, target torque,
actual torque, accuracy, and tool combination code)Translated with
www.DeepL.com/Translator (free version)
System Architecture
NB
TTA
STA
Swing Type
Torque & Angle
Transducer
NB
TMS
APP
STA
Swing Type
Torque & Angle
Transducer
Head
Head
Interchangeable Head
Torque Wrench
Interchangeable Head
Torque Wrench
21
STA
-
Torque & Angle Control
What are required
Procedures
1.
Open the
TMS
APP
software
2.
Enter the
STA mode
and then press the "setup" button to enter the
"setup" page
3.
Select the combination code
4.
Please follow the combination shown in the tool combination code to
complete the tool combination (headset with
STA
and interchangeable
head torque wrench) in order
5.
Turn on the
STA transducer
power
6.
Select the
STA transducer
you want to use (the same tool combination
setting is required)
7.
Select the working mode <
Torque + Angle
>.
8.
Set the inspection conditions and accuracy
9.
Return to work page
10.
Set the initial target torque
11.
Set the final target torque
12.
Set the target angle
13.
Start bolting
14.
Release the
STA
after bolting to the target torque prompted by the system.
15.
Start bolting again and release
STA
after reaching the target angle.
16.
QC judgment
17.
The system completes the work record (operator ID, date & time, target
torque, actual torque, QC result, and tool combination code)
System Architecture
NB
TTA
STA
STA
Swing Type
Torque & Angle
Transducer
Head
Head
NB
+
TMS
APP
Interchangeable Head
Torque Wrench
Interchangeable Head
Torque Wrench
22
STA
-
Residual Torque Verification
What are required
Procedures
1.
Open the
TMS
APP
software
2.
Enter the STA mode and then press the "setup" button to enter the "setup"
page
3.
Select the combination code
4.
Follow the combination shown in the tool combination code to complete
the tool combination (head with
STA
and the wrench )
5.
Turn on the
STA transducer
.
6.
Select the
STA transducer
you want to use (to be the same tool combination
setting)
7.
Select the working mode <
Torque Verification
>
.
8.
Set the inspection conditions and accuracy
9.
Return to work page
10.
Set the target torque
11.
Set the target angle
12.
Start inspection
13.
Loosen the
STA
after tightening to the target angle prompted by the system.
14.
QC judgment
15.
System complete with work record (operator ID, date & time target torque,
actual torque, inspection conditions & accuracy, and tool combination code)
System Architecture
TTA
STA
STA
Interchangeable Head
Torque Wrench
Interchangeable Head
Torque Wrench
Head
Head
NB
TMS
APP
NB
23
Atlas Copco
PROTO
～
Stanley Black &
Decker
WILLIAMS
～
Snap
-
on
Sturtevant
Richmont
https://www.atlascopco.com/en
-
us/itba/products/assembly
-
solutions/quality
-
assurance
-
in
-
tightening
-
and
-
fastening/wrenches/stwrench
https://www.protoindustrial.com/en/news/Pages/
New
-
Proto
-
Interchangeable
-
Head
-
Torque
-
Wrenches.aspx#
https://www.williams
-
industrial.com/us_en/interchangeable
-
head
-
torque
-
wrenches
-
pb_50nmimhw
---
150mfimhssw_.html
https://www.srtorque.com/error
-
proofing
-
tools/interchangeable
-
heads
-
for
-
torque
-
wrenches/
SCS
TOHNICHI
MORBAR
CRANE
https://www.scsconcept.com/
https://en.global
-
tohnichi.com/products/detail/31
https://www.tohnichi.in/interchangeable
-
head
-
torque
-
wrenches.html
https://www.norbar.com/products/view/ncategor
y/categoryname/nortorque/category_multid/470
https://crane
-
electronics.com/products/accessories
-
torque
-
wrenches/interchangeable
-
torque
-
wrench
-
heads/
M. SHIMIZU
MOUNTZ
CDITORQUE
BAHCO
https://mshimizu.com.br/
https://www.mountztorque.com/TBX
-
25
-
Break
-
Over
-
Wrench
http://www.cditorque.com/
https://www.bahco.com/int_en/mechanical
-
adjustable
-
torque
-
click
-
wrench
-
with
-
marked
-
scale
-
and
-
interchangeable
-
head
-
pb_7465_.html
EGA Master
TRANSCAT
MRO TOOLS
TONE
https://www.egamaster.com/en/products/categor
y/controlled
-
tightening/interchangeable
-
head
-
torque
-
wrenches
https://www.transcat.com/tohnichi
-
cspls50n3x12d
-
interchangeable
-
torque
-
wrench
https://mrotools.com/mountz
-
torque
-
wrenches.aspx
https://mrotools.com/utica
-
torque
-
wrenches
-
interchangeable
-
heads
-
a
-
size
-
series.aspx
https://www.tonetool.co.jp/product/result.php?c
=19&k=Interchangeable+Head+Torque+Wrench&
p=&s19_5=&s20_3=&s21_4=&s22_3=&s23_6=&s
27_2=&s28_1=
GEDORE
FACOM
LAWTON TOOLS
ZEMO
https://gedore
-
torque.com/product/torque
-
wrenches
-
tbn
-
preset
-
breaking/
https://www.facom.com/solutions/All
-
torque
-
wrenches.html
https://www.lawtontools.co.uk/en/product/insula
ted
-
tool
-
kit
-
for
-
tightening
-
hardlock
-
nuts
-
on
-
main
-
adjustable
-
stretcher
-
bars/
https://www.zemo
-
tools.de/en/interchangeable
-
heads
-
20
Interchangeable Head Torque Wrenches Compatible with STA
Delivering smart fastening at industry
-
leading affordability
～
Making Industry 4.0 A Reality
～
Torque Control
、
Bolt Load Control